Take a look at some of the sites like " usplastics.com " . they sell sheets of ABS. A 4'x8' -1/8 sheet is like $65 or so. That's enough to do 3 buggys. Do a search on e-bay, you can get sheets in smaller increments, 2x2, 4x4 etc. ABS has good molding properties. It can easily be shaped and bent using a heat gun, There's all kinds of info on the web showing the techniques of shaping ABS
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