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Old 05-21-2018, 02:54 PM
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707offroad 707offroad is offline
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After thinking about it for a year I concluded that i should go a different route with the engine. I had a new in the box Chinese 200cc 4 stroke 5 speed manual with electric start that I bought for another project and decided to use it on this buggy project.

I started by making an engine cradle mount with a jackshaft. This gave me tons of gearing options and gave me the clearance I needed for the shifter linkage.













I couldn't find a shaft mount sprocket that matched the pitch of the countershaft sprocket on the engine so I made my own out of two sprockets.



I had to anneal the larger sprocket in order to bore out the id.









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