BuggyMasters.Com - An On Line Mini Buggy Forum and Go Kart Forum

Go Back   BuggyMasters.Com - An On Line Mini Buggy Forum and Go Kart Forum > Technical Discussions > FrankenBuggy Tech

FrankenBuggy Tech Unconventional and Home Built Buggy Tech Forum

 
 
Thread Tools
  #1  
Old 01-19-2012, 06:14 PM
Lyonsperf's Avatar
Lyonsperf Lyonsperf is offline
Contributor
 

Join Date: Sep 2011
Location: east haven CT
Posts: 170
Default Floor?

We are at that stage of adding the floor. I had got some expanded metal from Lowes that I thought would work if I welded it to the top of the floor framing. Then I was going to cover it with the 1/8" HDPE sheet that I have left over and then add anti skid tape to that.
Diamond plate is out due to cost and so is any type of sheet metal.

Any other ideas?
__________________
If the only tool you have is a hammer,

Then all your problems look like nails.
  #2  
Old 01-19-2012, 07:38 PM
metalstudman1's Avatar
metalstudman1 metalstudman1 is offline
Super Moderator
 

Join Date: Aug 2009
Location: Belmont,NC (elevation 534')
Posts: 2,668
Default

The floor pan is very important for structure-It would depend on how much framing is there-Personally I wouldn't use expanded metal on a floor unless it was some really heavy gauge. The HDPE would need to be secured well/often to the expanded metal to remove the flex factor and I don't know how you'd accomplish that with expanded metal. If you've ever had the oportunity to see in an expensive buggy you'll see that it has a stamped floor pan (like a car) because they make the floor structural, also eliminates those annoying rattles.
  #3  
Old 01-19-2012, 09:47 PM
Lyonsperf's Avatar
Lyonsperf Lyonsperf is offline
Contributor
 

Join Date: Sep 2011
Location: east haven CT
Posts: 170
Default

My floor is x braced in 8 directions. As a drag race chassis builder I understand the shear plate theory, but I am trying to do this on the cheap.
__________________
If the only tool you have is a hammer,

Then all your problems look like nails.
  #4  
Old 01-20-2012, 07:35 AM
x-bird's Avatar
x-bird x-bird is offline
Power User
 

Join Date: Oct 2011
Location: Penciltucky
Posts: 2,518
Default

Just curious why sheet metal is out? Around here i can get a 4x10 sheet of 18 gauge for around $75. Another $20 for having it sheared to size. Add an inexpensive bead roller to your shop if you don't have one and you can turn out a something that will add to the structural integrity. I'm with metal on expanded, i don't see much of a use for it because strength to weight wise it's kind of a few steps backwards.
  #5  
Old 01-20-2012, 08:30 AM
Lyonsperf's Avatar
Lyonsperf Lyonsperf is offline
Contributor
 

Join Date: Sep 2011
Location: east haven CT
Posts: 170
Default

I originally got the expanded to simply keep feet from falling through the bars and also keep large rocks and sticks from flying up into the pass compartment. since our original design has morphed into more of a "Urban Assault Vehicle" I guess the metal is necessary. Would really love the diamond plate but prices are nuts!
__________________
If the only tool you have is a hammer,

Then all your problems look like nails.
  #6  
Old 01-20-2012, 02:57 PM
metalstudman1's Avatar
metalstudman1 metalstudman1 is offline
Super Moderator
 

Join Date: Aug 2009
Location: Belmont,NC (elevation 534')
Posts: 2,668
Default

With the floor "X" braced then you are go to go!!! Sorry didn't realize you'd framed it properly. You're correct about the diamond plate aluminum, what little I've used came from a used tool box!!! I remember you saying you're going to use the expanded on the sides and I think that's pretty cool for a body panel. I did use expanded on a couple of my Baja bugs/dune buggies back when, it made it where I could see the ground really well with protection from bigger stuff- I remember it being really dusty!!!

Last edited by metalstudman1; 05-05-2012 at 10:18 AM.
  #7  
Old 05-04-2012, 08:15 AM
Lyonsperf's Avatar
Lyonsperf Lyonsperf is offline
Contributor
 

Join Date: Sep 2011
Location: east haven CT
Posts: 170
Default

Update on the floor. After researching prices for sheetmetal I came across a place that sells the plastic snaplock garage floor tiles by the piece. I ordered some in silver diamond plate and they work great! Easy to cut and can be attached to the frame tubes with either screws or panel bond.
__________________
If the only tool you have is a hammer,

Then all your problems look like nails.
  #8  
Old 05-05-2012, 12:31 AM
SoapKart SoapKart is offline
Contributor
 

Join Date: Jun 2011
Posts: 144
Default

So how much longer are you going to make us wait to see this beast you're building Lyonsperf?
  #9  
Old 05-08-2012, 09:26 AM
buggypowermaker buggypowermaker is offline
Lite Contributor
 

Join Date: Dec 2011
Location: Hemlock Michigan
Posts: 78
Default

For my floor i covered it with bed liner
 


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -5. The time now is 08:49 PM.


Powered by vBulletin® Version 3.8.3
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.