BuggyMasters.Com - An On Line Mini Buggy Forum and Go Kart Forum

Go Back   BuggyMasters.Com - An On Line Mini Buggy Forum and Go Kart Forum > Technical Discussions > 150cc GY6 and Under Engine Tech

150cc GY6 and Under Engine Tech GY6 and Smaller Technical Discussion Forum

 
 
Thread Tools
  #1  
Old 07-20-2009, 01:45 AM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default Motor Failure

ok my motor blew up a few months ago and i think it was from poor quality cylinder... what do you all think?
Attached Images
File Type: jpg 006.jpg (85.7 KB, 27 views)
File Type: jpg 004.jpg (78.7 KB, 28 views)
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #2  
Old 07-20-2009, 01:54 AM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

That looks like an oiling failure. What were you doing when it went and how did it go?
  #3  
Old 07-20-2009, 02:06 AM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

crusing down the field around 6000 RPM.... and it made a pop and it was blowing white smoke... its an anti diesel
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #4  
Old 07-20-2009, 03:04 AM
24evanwilson's Avatar
24evanwilson 24evanwilson is offline
Senior Member
 

Join Date: Jul 2009
Location: Indiana Mostimes, NC sometimes
Posts: 1,253
Default

i agree with buggymaster
__________________
MY HELIX
-20' maxxis tires
-1 1/2in.UNI air filter
-gutted exaust
-extended lugs
-headlights
-reflectors
-my stickers
-adjusted suspension
-ground out hubs
(to fit on the tires)



helix 150
  #5  
Old 07-20-2009, 11:49 AM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

i am running 15-40 lucas oil synthetic
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #6  
Old 07-20-2009, 01:51 PM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

I'd say its time for that big bore kit.
  #7  
Old 07-20-2009, 02:29 PM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

that was the big bore kit...
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #8  
Old 07-20-2009, 04:15 PM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

DAMN! Hey when it was running, how much difference did it make power wise between stock and big bore kit as far as seat of the pants difference?
  #9  
Old 07-20-2009, 08:42 PM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

it acted like it gave you an extra 1/4 throttle... if you can understand what i mean.. it had more "seat of the pants" feel... in combination with the 170 head and 9 gram rollers and everythine else in my sig it wayy better than the stock motor...
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #10  
Old 07-21-2009, 10:52 PM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

I'm really tempted to do this.
  #11  
Old 07-21-2009, 11:22 PM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

its worth it... as long as you do it RITE!!!! if you need any help i can walk you through it... you dont even haft to send it to a machine shop... all the special tools you need is a dye grinder and a stator removal tool...
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #12  
Old 07-21-2009, 11:32 PM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

So you can get away with just grinding the bore to fit the sleeve into it?
  #13  
Old 07-21-2009, 11:38 PM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

yep... as long as you dont grind too much out of it... i took it to my machine shop and thats what they said to do... it really suprized me...
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #14  
Old 07-21-2009, 11:40 PM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

I am yet to have the head off of one of these, are you able to do the grinding and just stuff a rag in the case to keep the garbage out?
  #15  
Old 07-21-2009, 11:47 PM
24evanwilson's Avatar
24evanwilson 24evanwilson is offline
Senior Member
 

Join Date: Jul 2009
Location: Indiana Mostimes, NC sometimes
Posts: 1,253
Default

i didn't know that you could do that
__________________
MY HELIX
-20' maxxis tires
-1 1/2in.UNI air filter
-gutted exaust
-extended lugs
-headlights
-reflectors
-my stickers
-adjusted suspension
-ground out hubs
(to fit on the tires)



helix 150
  #16  
Old 07-21-2009, 11:47 PM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

you could but the rite way is to take the motor COMPLETLY apart and split the case and take all the internals out of it then slap the empty cases back together and then grind the block... just make shure you got the new cylinder their before you attemp the grinding... i know some one that did this...
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #17  
Old 07-22-2009, 12:37 AM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

How much grinding has to be done? I mean..is it a considerable amount or just a tad?
  #18  
Old 07-22-2009, 12:48 AM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

its not much... just a tad... a little more than a 1/16 but not much...
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #19  
Old 07-22-2009, 12:04 PM
24evanwilson's Avatar
24evanwilson 24evanwilson is offline
Senior Member
 

Join Date: Jul 2009
Location: Indiana Mostimes, NC sometimes
Posts: 1,253
Default

i might try that !
__________________
MY HELIX
-20' maxxis tires
-1 1/2in.UNI air filter
-gutted exaust
-extended lugs
-headlights
-reflectors
-my stickers
-adjusted suspension
-ground out hubs
(to fit on the tires)



helix 150
  #20  
Old 07-22-2009, 04:37 PM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

heres some pics of the diffrences
Attached Images
File Type: jpg 136.jpg (94.3 KB, 29 views)
File Type: jpg 135.jpg (96.2 KB, 27 views)
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #21  
Old 07-22-2009, 04:42 PM
24evanwilson's Avatar
24evanwilson 24evanwilson is offline
Senior Member
 

Join Date: Jul 2009
Location: Indiana Mostimes, NC sometimes
Posts: 1,253
Default

cooooool!
__________________
MY HELIX
-20' maxxis tires
-1 1/2in.UNI air filter
-gutted exaust
-extended lugs
-headlights
-reflectors
-my stickers
-adjusted suspension
-ground out hubs
(to fit on the tires)



helix 150
  #22  
Old 07-23-2009, 12:34 AM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

ok buggy master so are you gonna do it? if you are i wil go and take pics of a step by step installation of the big bore kit....
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #23  
Old 07-23-2009, 10:12 PM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

wow! I had no idea that there was that much difference between them! You should definately be feeling the torque difference. Sounds like a great mod for the helix.
  #24  
Old 07-23-2009, 10:15 PM
24evanwilson's Avatar
24evanwilson 24evanwilson is offline
Senior Member
 

Join Date: Jul 2009
Location: Indiana Mostimes, NC sometimes
Posts: 1,253
Default

uh-hu if you don t mess up......
__________________
MY HELIX
-20' maxxis tires
-1 1/2in.UNI air filter
-gutted exaust
-extended lugs
-headlights
-reflectors
-my stickers
-adjusted suspension
-ground out hubs
(to fit on the tires)



helix 150
  #25  
Old 07-23-2009, 10:38 PM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

Quote:
Originally Posted by 24evanwilson View Post
uh-hu if you don t mess up......
whats that sopposed to mean?
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #26  
Old 07-23-2009, 10:41 PM
BuggyMaster's Avatar
BuggyMaster BuggyMaster is offline
Administrator
 

Join Date: Jul 2009
Posts: 2,312
Default

I'm assuming that on the bottom of those cyliders there is a protruding sleeve, correct? And this is what the machining needs to be done for?
  #27  
Old 07-23-2009, 10:48 PM
funindamud's Avatar
funindamud funindamud is offline
Lite Contributor
 

Join Date: Jul 2009
Location: kentucky
Posts: 82
Default

yes their is a protruding sleeve (look in first pic of this section) the reason that the case needs to be machined is because the diameter is diffrent... you go from a 58mm diameter (150cc) to a 61mm (170cc) or a 62mm(180cc) cylinder... depending on which size big bore kit you buy....
__________________
Talon DLX 150R
K&N Air filter W/ wrap
Prodigy Clutch
2000LB winch
FMF Powercore Turbine 2
Maxxis Alltracks 22x11-10
Redneck snorkel
2 55watt PIAA lights
  #28  
Old 07-23-2009, 10:51 PM
24evanwilson's Avatar
24evanwilson 24evanwilson is offline
Senior Member
 

Join Date: Jul 2009
Location: Indiana Mostimes, NC sometimes
Posts: 1,253
Default

now thats awesome!
__________________
MY HELIX
-20' maxxis tires
-1 1/2in.UNI air filter
-gutted exaust
-extended lugs
-headlights
-reflectors
-my stickers
-adjusted suspension
-ground out hubs
(to fit on the tires)



helix 150
 


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -5. The time now is 01:35 AM.


Powered by vBulletin® Version 3.8.3
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.