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  #1  
Old 10-08-2017, 04:43 PM
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Default Crossfire mbx racer build



well, it's looking like we will be having 4 more race events on the schedule starting january- april.....
and the wife wants in so i need to build a buggy for her. lucky i happen to have a really rough version of her favorite 150, a crossfire, sitting in the heap pile.....and i mean rough.
evrey build has to have an aspect of newness for me to get motivated, so this will basically be a track buggy. the plan is to roll as many tricks into this as i can to make this thing as good as possible on an mx track to compete.
so here is what i have to work with and let the adventure begin!
Attached Images
File Type: jpg 006.jpg (89.6 KB, 20 views)
File Type: jpg 007.jpg (91.6 KB, 17 views)
File Type: jpg 008.jpg (95.9 KB, 16 views)
File Type: jpg 009.jpg (96.0 KB, 16 views)
File Type: jpg 010.jpg (88.3 KB, 15 views)
File Type: jpg 011.jpg (88.0 KB, 13 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #2  
Old 10-10-2017, 09:38 PM
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spent a couple hours tonight on the swingarm. really took my time to get everything squared up a possible. i used a yerf swingarm for reference but other than that there really was no reference point. at the end of the night everything seemed pretty darn square and level.
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #3  
Old 10-11-2017, 07:57 PM
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busy night w/ customers so i didn't get much done. most of the finish welding and started to plate the swingarm
Attached Images
File Type: jpg 001.jpg (88.4 KB, 8 views)
File Type: jpg 002.jpg (88.3 KB, 8 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #4  
Old 10-14-2017, 10:29 PM
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swingarm is about done.
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #5  
Old 10-15-2017, 01:34 PM
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swing arm is done, basically re enforced everything we've either broken on a yerf or crossfire rear end and addressed it.
rear hoop braced, bottom of the rear hoop gusseted, stiffened the axle hangers, notched the top bar for room for the carb and intake, widened the shock mounts and gussets on both sides of the front legs. just needs some good sanding and paint.
Attached Images
File Type: jpg 001.jpg (89.7 KB, 8 views)
File Type: jpg 002.jpg (92.1 KB, 6 views)
File Type: jpg 003.jpg (92.5 KB, 6 views)
File Type: jpg 004.jpg (92.5 KB, 7 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #6  
Old 10-15-2017, 05:24 PM
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well thought about it a bit and talked it over with the wife and she told me to go for it so this just went single seat!
Attached Images
File Type: jpg 005.jpg (95.3 KB, 12 views)
File Type: jpg 006.jpg (89.3 KB, 13 views)
File Type: jpg 007.jpg (94.4 KB, 9 views)
File Type: jpg 008.jpg (92.2 KB, 8 views)
File Type: jpg 009.jpg (85.8 KB, 7 views)
File Type: jpg 010.jpg (91.5 KB, 9 views)
File Type: jpg 011.jpg (91.2 KB, 8 views)
File Type: jpg 013.jpg (92.9 KB, 9 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #7  
Old 10-17-2017, 07:08 PM
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well got the remainder of the floor all peeled off of the tubing but not w/out slicing my wrist pretty good, nothing like a paper towel and electrical tape to keep the evening going.
once i got that all done i started measuring, cutting , bending and nitching and tacked it together to see what i had. i'm trying to rush through this so i'm eye balling alot of it. it looked good enough to weld so tomorrow i'll flip it and finish. once that is done i'll get it back on the cart and level it up to start the cage.
Attached Images
File Type: jpg 001.jpg (93.7 KB, 7 views)
File Type: jpg 002.jpg (93.4 KB, 5 views)
File Type: jpg 003.jpg (88.2 KB, 7 views)
File Type: jpg 004.jpg (83.8 KB, 6 views)
File Type: jpg 005.jpg (89.7 KB, 6 views)
File Type: jpg 006.jpg (85.7 KB, 6 views)
File Type: jpg 007.jpg (75.6 KB, 6 views)
File Type: jpg 008.jpg (92.5 KB, 7 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #8  
Old 10-17-2017, 07:09 PM
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Attached Images
File Type: jpg 010.jpg (88.6 KB, 8 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #9  
Old 10-17-2017, 08:41 PM
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once you go single seater you never go back to a double lol.
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under construction

Aluminum fuel tank, aluminum wheels, custom fuel/cargo rack, entire rewire, trail tech vapor, ported big valve head, a12camshaft, 12 gram sliders, straight intake, kirkey wide seat, front end extension. 4 point harness, welded cage. Hammerhead exhaust.



Blade Single Seater Restore
welded cage, engine build, new wiring harness/electric box, spun aluminum fuel tank.
  #10  
Old 10-18-2017, 07:43 PM
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had an idea for this one to make aluminum side panels and floor so here is the 1st taste. hopefully i'll get the rest done tomorrow.
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File Type: jpg 003.jpg (85.5 KB, 12 views)
File Type: jpg 001.jpg (90.4 KB, 13 views)
File Type: jpg 002.jpg (90.4 KB, 16 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #11  
Old 10-19-2017, 07:07 AM
tkeagle tkeagle is offline
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Nice.. game me idea maybe how change out the floor pan on the dog.
How you connecting to the tabs?
  #12  
Old 10-19-2017, 07:32 PM
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one side finished
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File Type: jpg thumbnail.jpg (97.1 KB, 15 views)
File Type: jpg thumbnail2.jpg (94.4 KB, 9 views)
File Type: jpg thumbnail3.jpg (100.2 KB, 13 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #13  
Old 10-20-2017, 07:50 AM
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Nice, adding a lot of chassis stiffness by running the flat stock fully along the tubing. looks easier than making a gazillion little metal tabs like i've done. Are you going to grind pattern or paint the panels? (you know what i'm a fan of by now LOL)
  #14  
Old 10-20-2017, 09:37 PM
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Quote:
Originally Posted by x-bird View Post
Nice, adding a lot of chassis stiffness by running the flat stock fully along the tubing. looks easier than making a gazillion little metal tabs like i've done. Are you going to grind pattern or paint the panels? (you know what i'm a fan of by now LOL)

that was the plan w/ the flat, less tube and the flat would keep the frame rigid. the plan is to polish the panels, paint is the backup plan if they don't look good.
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #15  
Old 10-20-2017, 10:18 PM
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fit the other panels in and started working on the cage. i decided to cut and modify the a-pillar bars for a few reasons. i was down to my last stick of tube, why not save the money and bend time if i did have more tubing and i did want to keep some crossfire cues to it. i bent a main hoop and notched it at an angle because i like the look of the forward lean to add a little tension to the look of everything lean front to back like most buggy cages do. i also cut 2 inches off the bottoms of the a-pillars to give it a lower chopped look then added a bend to bring them in where they meet the new main hoop i bent. i tacked everything into place and decided to let it sit and sleep on the next move.
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #16  
Old 10-21-2017, 09:55 AM
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What's the best way to shine up aluminum? Does it need to be sanded then polished? Or will sanding be not a good thing? Just polish, and you get what you Get?
Looks awesome by the way. Really wanting to drop the steel floor plate in the yerf dog, and go back this route. Really think will drop some pounds off buggy.
  #17  
Old 10-21-2017, 06:22 PM
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sanding will give you swirl marks, with th e"roughness" based on the grit. aluminum polish and a buffing pads will give you smooth shine.
  #18  
Old 10-22-2017, 06:57 AM
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really looking good john ! when does the line production start lol.
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Hammer head Single seater know as herbie
under construction

Aluminum fuel tank, aluminum wheels, custom fuel/cargo rack, entire rewire, trail tech vapor, ported big valve head, a12camshaft, 12 gram sliders, straight intake, kirkey wide seat, front end extension. 4 point harness, welded cage. Hammerhead exhaust.



Blade Single Seater Restore
welded cage, engine build, new wiring harness/electric box, spun aluminum fuel tank.
  #19  
Old 10-22-2017, 07:00 AM
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Not meaning to detract from JD's thread here but there's all sorts of things you can do with aluminum. Polishing is the most labor intensive and requires a lot of maintenance to keep it that way. These panels were made by simply using a 2" scotchbrite disc in a drill press. position the panel then bring down the disc with slight pressure. Shoot on some clear coat and it will last for a long time.
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  #20  
Old 10-22-2017, 11:26 AM
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Quote:
Originally Posted by ckau View Post
Not meaning to detract from JD's thread here but there's all sorts of things you can do with aluminum. Polishing is the most labor intensive and requires a lot of maintenance to keep it that way. These panels were made by simply using a 2" scotchbrite disc in a drill press. position the panel then bring down the disc with slight pressure. Shoot on some clear coat and it will last for a long time.

nice!
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #21  
Old 10-22-2017, 11:34 AM
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well got to put in a good long day in on it. the cage is done!.....i believe?
decided to try a roof. my first intent was to go between the bars like the side panels but that proved to be too complicated between the corner welds and too much trial and error , lack of aluminum, and an over abundance of lack of patience. so the plan is....because whatever template i made was never perfect, to get it close , bolt it in and grind/sand the excess to the cage.....
her's where i got so far.
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #22  
Old 10-22-2017, 07:35 PM
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Ok. Got ya, on polish. Travis .... best thing I've found for your fenders. And great btw on anyyyy metal polish, is this. But like idea of clear coat over it. Haven't tried. But will. Just polished all fenders and rims. Will let set for 24hrs, before Appling clear coat.
Btw. After you apply, best to get a big soft towl. Rub off fill no more black. Double, triple up on towel. Gets around the diamond plate issue on the fenders.
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File Type: jpg 20171022_155942.jpg (96.4 KB, 16 views)
File Type: jpg 20171022_163446.jpg (99.7 KB, 16 views)
  #23  
Old 10-31-2017, 02:29 PM
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well i had to go and do it.......i had to take a good chunk of a week and clean my shop!
i just couldnt take it any more, but it was well worth it. it's amazing the things you find!
started up again and knocked out a few things.
1st, test fit a motor and had to make an alteration to one of the legs. the plastic shroud was hitting on the right side. other than that everything seems to eyeball up pretty well.
2nd got the motor built about 85%, basically just need to install the clutching and build an exhaust for it.
3rd , cut and ground some more stuff off of the frame like the keyswitch box and grab bar on the dash and cleaned up the lines of the roof.

my camera took a dump so i had to demote one of my others to "shop camera", and use my phone , so i have other pics i'll have to post later.
Attached Images
File Type: jpg DSCF3828.jpg (96.3 KB, 14 views)
File Type: jpg DSCF3829.jpg (88.7 KB, 9 views)
File Type: jpg DSCF3830.jpg (90.7 KB, 8 views)
File Type: jpg DSCF3831.jpg (87.0 KB, 13 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #24  
Old 11-01-2017, 09:40 PM
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here are the phone pics of the swingarm leg. unfortunately i didnt take an immediate "before" pic.
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #25  
Old 11-04-2017, 10:02 AM
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so now i am catching this thread up.
worked on the back deck, which most of that was coming up with an idea of what i wanted to do.
got the tank mounts done, made 2 large gussets for the cage and then cut the old tank in 1/2 because i needed a template.
Attached Images
File Type: jpg DSCF3839.jpg (92.4 KB, 8 views)
File Type: jpg DSCF3840.jpg (92.3 KB, 6 views)
File Type: jpg DSCF3841.jpg (84.8 KB, 6 views)
File Type: jpg DSCF3844.jpg (92.9 KB, 6 views)
File Type: jpg DSCF3845.jpg (92.8 KB, 6 views)
File Type: jpg DSCF3849.jpg (85.2 KB, 5 views)
File Type: jpg DSCF3850.jpg (92.4 KB, 6 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX


Last edited by JERSEYDEVIL; 11-04-2017 at 10:06 AM.
  #26  
Old 11-04-2017, 10:14 AM
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the original plan was to use my tsc brake for the back panel but i bent the handles trying to bend it so i ended up using some alum angle i had in the shop.
Attached Images
File Type: jpg DSCF3846.jpg (89.5 KB, 5 views)
File Type: jpg DSCF3851.jpg (86.6 KB, 5 views)
File Type: jpg DSCF3855.jpg (90.6 KB, 5 views)
File Type: jpg DSCF3860.jpg (95.9 KB, 5 views)
File Type: jpg DSCF3861.jpg (91.1 KB, 5 views)
File Type: jpg DSCF3862.jpg (96.3 KB, 5 views)
File Type: jpg DSCF3859.jpg (86.9 KB, 5 views)
File Type: jpg DSCF3865.jpg (96.1 KB, 5 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #27  
Old 11-04-2017, 10:16 AM
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Attached Images
File Type: jpg DSCF3863.jpg (95.1 KB, 5 views)
File Type: jpg DSCF3864.jpg (97.6 KB, 6 views)
File Type: jpg DSCF3865.jpg (96.1 KB, 8 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #28  
Old 11-04-2017, 10:19 AM
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in the meantime i had my father in law priming and painting the swingarm
Attached Images
File Type: jpg DSCF3842.jpg (87.4 KB, 7 views)
File Type: jpg DSCF3847.jpg (95.6 KB, 7 views)
File Type: jpg DSCF3852.jpg (93.2 KB, 6 views)
File Type: jpg DSCF3856.jpg (93.0 KB, 7 views)
File Type: jpg DSCF3858.jpg (96.6 KB, 8 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #29  
Old 11-04-2017, 10:22 AM
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i had to build some exhausts so i figured i'd knock this one out while i was at it
Attached Images
File Type: jpg DSCF3868.jpg (91.1 KB, 9 views)
File Type: jpg DSCF3870.jpg (85.5 KB, 7 views)
File Type: jpg DSCF3873.jpg (86.6 KB, 7 views)
File Type: jpg DSCF3874.jpg (89.5 KB, 7 views)
File Type: jpg DSCF3877.jpg (91.5 KB, 9 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #30  
Old 11-04-2017, 09:28 PM
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well this should be the last hump with the cage si i can jump to the front end, the pedals. had a busy day so this was about all i could squeeze out.
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File Type: jpg DSCF3883.jpg (93.4 KB, 11 views)
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #31  
Old 11-06-2017, 06:23 PM
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working on the pedal setup
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File Type: jpg DSCF3888 - Copy.jpg (94.9 KB, 8 views)
File Type: jpg DSCF3889.jpg (87.9 KB, 9 views)
File Type: jpg DSCF3890.jpg (91.1 KB, 10 views)
File Type: jpg DSCF3891.jpg (86.7 KB, 10 views)
File Type: jpg DSCF3892.jpg (92.3 KB, 12 views)
File Type: jpg DSCF3893.jpg (86.3 KB, 11 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #32  
Old 11-08-2017, 03:05 PM
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i bought to sticks of 1/4" rod thinking to bake both a brake rod and throttle rod but only ended up making the throttle rod and using the original brake rod to save myself a little time. i had to center the pedals but i wanted the rods as outboard as possible so here's what i came up with.
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File Type: jpg DSCF3894.jpg (94.6 KB, 8 views)
File Type: jpg DSCF3895.jpg (94.3 KB, 9 views)
File Type: jpg DSCF3896.jpg (87.6 KB, 9 views)
File Type: jpg DSCF3897.jpg (87.3 KB, 7 views)
File Type: jpg DSCF3898.jpg (94.4 KB, 10 views)
File Type: jpg DSCF3899.jpg (93.4 KB, 10 views)
File Type: jpg DSCF3900.jpg (89.0 KB, 7 views)
File Type: jpg DSCF3901.jpg (93.2 KB, 10 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #33  
Old 11-08-2017, 03:06 PM
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #34  
Old 11-08-2017, 07:16 PM
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well got a few nibbles done tonight.
trying to get the chassis done so i can move to the front end which i am still pondering how much fab i want to do vs using stock. i know i am using a different rack which means different tie rods so i'll have to think about it. in the meantime i bent and added a piece of tubing to be used to mount the shoulder harness tab and a coupe of other pieces to the bottom rear of the cage which will serve as the lap belt tabs. i got a little sidetracked helping a friend get his yerf race ready by welding up his spiderbox.
tomorrow is my anniversary so i will anticipate a night off.
Attached Images
File Type: jpg DSCF3903.jpg (91.6 KB, 9 views)
File Type: jpg DSCF3904.jpg (90.0 KB, 8 views)
File Type: jpg DSCF3905.jpg (90.2 KB, 8 views)
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #35  
Old 11-19-2017, 09:45 PM
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couple of nights ago i had a free minute so i cut out the floor
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File Type: jpg DSCF3913.jpg (90.7 KB, 7 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #36  
Old 11-19-2017, 09:51 PM
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pulled out my crosshammer 250 project and knocked one side of the front end off along w/ the stock crossfire arms to get a point of reference and find that happy medium of where i wanted to be.
today i start on the spindles
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File Type: jpg DSCF3913.jpg (90.7 KB, 10 views)
File Type: jpg DSCF3923.jpg (93.0 KB, 15 views)
File Type: jpg DSCF3924.jpg (93.1 KB, 10 views)
File Type: jpg DSCF3925.jpg (95.2 KB, 11 views)
File Type: jpg DSCF3927.jpg (93.5 KB, 11 views)
File Type: jpg DSCF3938.jpg (93.9 KB, 9 views)
File Type: jpg DSCF3939.jpg (93.3 KB, 9 views)
File Type: jpg DSCF3940.jpg (91.7 KB, 10 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #37  
Old 11-19-2017, 09:59 PM
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File Type: jpg DSCF3942.jpg (91.8 KB, 7 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #38  
Old 11-23-2017, 09:54 PM
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well it pays to keep stuff laying around, like this partial crossfire front end clip.
this helped so my father n law could grind on the frame. got the spindles done, just need to get some heims in for the tie rods and the front should be done. the spindles started out as joyner 250 spindles.
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File Type: jpg DSCF3945.jpg (89.4 KB, 13 views)
File Type: jpg DSCF3946.jpg (91.5 KB, 14 views)
File Type: jpg DSCF3947.jpg (88.0 KB, 14 views)
File Type: jpg DSCF3948.jpg (89.8 KB, 13 views)
File Type: jpg DSCF3949.jpg (93.3 KB, 16 views)
File Type: jpg DSCF3950.jpg (92.2 KB, 11 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #39  
Old 11-29-2017, 08:44 PM
Fabtastic1986 Fabtastic1986 is offline
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Nice build so far. Cant wait to see it when its done
  #40  
Old 12-10-2017, 10:18 PM
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well i havent had a chance to post in a while, been a little busy. new units being delivered to the shop for christmas and just got back from a cruise with the wife.
in the meantime been whittling away at the project. remounted the rack to get a more correct steering geometry, finished the tie rods and tabs for the spindles and completed the shock mounts for the front. while i was gone on the cruise my father in law started the painting process on all of the fabbed hard parts and the finishing work on the chassis
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File Type: jpg DSCF3967.jpg (91.3 KB, 11 views)
File Type: jpg DSCF3968.jpg (90.9 KB, 9 views)
File Type: jpg DSCF3969.jpg (91.9 KB, 10 views)
File Type: jpg DSCF3971.jpg (86.2 KB, 9 views)
File Type: jpg DSCF3972.jpg (90.3 KB, 9 views)
File Type: jpg DSCF3974.jpg (89.7 KB, 10 views)
File Type: jpg DSCF3978.jpg (87.8 KB, 8 views)
File Type: jpg DSCF3979.jpg (85.5 KB, 7 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #41  
Old 12-10-2017, 10:24 PM
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File Type: jpg DSCF4037.jpg (92.9 KB, 4 views)
File Type: jpg DSCF4038.jpg (82.8 KB, 3 views)
File Type: jpg DSCF4039.jpg (85.8 KB, 3 views)
File Type: jpg DSCF4040.jpg (94.3 KB, 4 views)
File Type: jpg DSCF4041.jpg (92.9 KB, 8 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #42  
Old 12-10-2017, 10:28 PM
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File Type: jpg DSCF4045.jpg (90.2 KB, 9 views)
File Type: jpg DSCF4046.jpg (93.1 KB, 8 views)
File Type: jpg DSCF4047.jpg (92.4 KB, 6 views)
File Type: jpg DSCF4048.jpg (91.9 KB, 5 views)
File Type: jpg DSCF4049.jpg (94.5 KB, 5 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #43  
Old 12-10-2017, 10:29 PM
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__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #44  
Old 12-11-2017, 10:21 AM
Shadowfocus603 Shadowfocus603 is offline
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That really looks great Jersey
  #45  
Old 01-03-2018, 02:49 PM
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got back from the cruise and it was paint time. my father in law did all the prep work and paint while i was busy with customers most of that time.
christmas eve i started assembly and basically finished at the track and fired it up on the trailer. ran into a couple of hicups along the way. chain alignment was tough until we found the output shaft was bent. replacing it made life easier. the brake pedal was bending and binding up the return so i cut and moved that at the track.needless to say we got it loaded and i bolted the panels and the roof up in the trailer . all said and done the chassis feels great , in the little time i sat in it, but i still have an issue which i believe is the motor getting hot. i blame the seat and panels blocking the air to cool the motor. after 3 laps the motor starts to lose power. i have some ideas to help cure this so when i get a chance , i'll need to remedy this and make a shifter bracket so i can hook up the reverse.
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File Type: jpg DSCF4057.jpg (91.3 KB, 10 views)
File Type: jpg DSCF4058.jpg (92.5 KB, 7 views)
File Type: jpg DSCF4059.jpg (88.1 KB, 9 views)
File Type: jpg DSCF4096.jpg (90.3 KB, 6 views)
File Type: jpg DSCF4097.jpg (93.1 KB, 8 views)
File Type: jpg DSCF4098.jpg (97.6 KB, 6 views)
File Type: jpg DSCF4099.jpg (90.2 KB, 7 views)
File Type: jpg DSCF4100.jpg (94.0 KB, 6 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #46  
Old 01-03-2018, 02:52 PM
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File Type: jpg DSCF4124.jpg (98.0 KB, 7 views)
File Type: jpg DSCF4126.jpg (86.8 KB, 6 views)
File Type: jpg DSCF4127.jpg (90.7 KB, 6 views)
File Type: jpg DSCF4128.jpg (89.3 KB, 6 views)
File Type: jpg DSCF4129.jpg (96.4 KB, 9 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #47  
Old 01-03-2018, 02:53 PM
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File Type: jpg DSCF4134.jpg (93.2 KB, 5 views)
File Type: jpg DSCF4135.jpg (87.3 KB, 7 views)
File Type: jpg DSCF4136.jpg (98.0 KB, 6 views)
File Type: jpg DSCF4137.jpg (92.2 KB, 5 views)
File Type: jpg DSCF4142.jpg (97.5 KB, 8 views)
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX


Last edited by JERSEYDEVIL; 01-03-2018 at 02:59 PM.
  #48  
Old 01-03-2018, 03:02 PM
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File Type: jpg DSCF4146.jpg (98.7 KB, 9 views)
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__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #49  
Old 01-03-2018, 06:53 PM
Shadowfocus603 Shadowfocus603 is offline
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That looks awesome.
  #50  
Old 01-04-2018, 12:43 AM
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__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #51  
Old 01-04-2018, 08:23 AM
tkeagle tkeagle is offline
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That does look awesome.
Question, where did you get the Diamond plated aluminum?
I've looked around, but only can find 12" or 24" inches squares. Like to place aluminum for bottom plate as well. (don't half to be diamond plated)
That said, how did you attach to frame? sheet metal screws? or did you make tabs for it, and bolt them in?
  #52  
Old 01-04-2018, 08:29 AM
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BTW who came up with the color scheme?
Different, but could grow on me.
  #53  
Old 01-04-2018, 10:26 PM
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #54  
Old 01-04-2018, 10:31 PM
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Quote:
Originally Posted by tkeagle View Post
That does look awesome.
Question, where did you get the Diamond plated aluminum?
I've looked around, but only can find 12" or 24" inches squares. Like to place aluminum for bottom plate as well. (don't half to be diamond plated)
That said, how did you attach to frame? sheet metal screws? or did you make tabs for it, and bolt them in?

the alum i buy by the sheet. it comes 10'x4', the same w/ the alum i got for the panels. i have a friend next door who has a welding/ fab business so i order it through him along w/ my sq tubing, flat stock and angle.
i attached the florr w/ rivets and the panels and roofed are bolted.
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #55  
Old 01-04-2018, 10:32 PM
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Quote:
Originally Posted by tkeagle View Post
BTW who came up with the color scheme?
Different, but could grow on me.

took the wife to the paint store and she picked. just happened to be 2 mopar colors.
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #56  
Old 01-05-2018, 08:14 AM
tkeagle tkeagle is offline
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I'll half to ask my buddy. He runs a machine/fab shop for heavy operations. He orders metal all the time, bet he can help me out. Can I ask what that 10x4 sheet would roughly run?
As far as over heating, wondering if placing an air flow fin, going straight to the Fan, something like the Honda FL 350 or 400. ???
But might look weird compared to what how the Honda did it since the fan is further back.
Just a thought.
Looks great. Looks like you got some good travel on your front shocks.
Bet it rides pretty good.
coddoes on wife color combo.
  #57  
Old 01-05-2018, 06:13 PM
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ive had that sheet a while but i want to say it was about $200.
from what little video ive seen it looks like it handles the bumps pretty well and i know it turns on a dime. i test drove it a few times on flat ground and it takes a lot less input at the wheel to turn it then my yerf. turn the wheel hard and it whips the rear end right around.
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #58  
Old 07-18-2018, 10:00 PM
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found a little time to work on this machine again in between customer work.
found that after the 1st event that the trailmaster tank i used was hitting the swingarm pretty close to the petcock,because i already had it in mind to move the lower shock mounts back a bit to level out the swingarm i needed to find another tank or rethink how i had it mounted. i found another tank in my junk room. i t had a leak so i patched that up and we repainted it. this tank was alot shallower and the petcock was mounted far left so that killed two problems. i cut the shock mounts and moved them both back an inch. now we are in the process of rebuilding the motor, apparently the new oil pump we put in was failing explaining the overheating problem. i will be rewiring it soon enough just because it was done in a rush the night before the race and is not up to par as far as what i do, but it got us by.
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"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #59  
Old 07-28-2018, 05:34 PM
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That looks great! Following this build
  #60  
Old 09-03-2018, 12:54 PM
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well we got races coming up so been working on the honeydew list
new motor is in , new exhaust built and mounted and reverse handle mount built and installed.
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__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #61  
Old 09-03-2018, 12:56 PM
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JERSEYDEVIL JERSEYDEVIL is offline
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Location: port charlotte fl
Posts: 831
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__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #62  
Old 07-22-2019, 11:47 PM
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Location: port charlotte fl
Posts: 831
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well, last fall was the I4MX/MBX triple crown series and the wife and her machine won it....then we just got done running our 1st full series (6 races)
, it ran from feb til june.....and now she's a 2 time champ.

you can catch a bunch or race vids and a build walk around vid of this one on the jd's custom buggies youtube channel
https://www.youtube.com/channel/UCji..._as=subscriber
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

  #63  
Old 07-22-2019, 11:51 PM
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Location: port charlotte fl
Posts: 831
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round 3 , moto 1 one probably the most fun for me all season, when me and the wife battled it out til the 3rd lap when i broke my axle. awesome go pro vid of the showdown

https://www.youtube.com/watch?v=6S9degHFww4&t=382s
__________________

"LUCIFER" JOYNER JD400,
CROSSHAMMER 250R,
YERF GX150,
CROSSFIRE MBX150,
BMS 800V-TWIN
'16 RZR 900s ,
'17 ACE 900XC,
'99KX250,
'94 KDX200,
'18 SSR SR170TX

 


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